Xplore

HTS WORKFLOW
How it works
At Xplore, we deliver high-throughput screening (HTS) services for catalyst screening, offering a cost-effective solution for product development. Our main service offer is centered around olefin polymerization, utilizing two PPR-48 platforms and advanced automation for precise polymer characterization. Our expertise and versatile technology empower customers to design and develop high-performance, recyclable materials. To enhance our capabilities, our HTE workflow has been expanded with a CatPrep platform, broadening our reach into catalyst synthesis and new catalytic applications. With Xplore, innovation meets efficiency to tackle the challenges of tomorrow.
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The CM3 is a modular automated platform for preparing, processing, and testing complex chemical samples. The core of this platform features a deck with an integrated balance and three heating/cooling/stirring bays, each of them hosting three vial (2-200 mL) racks and allowing precise temperature control from -25 °C to 180 °C. Two robotic arms enable precise and fully automated dispensing of solids, low- and high-viscosity liquids, while integrated gripper can be used to move vials, microplates, and other labware efficiently around the work surface. The CM3 automates formulation preparation, catalyst synthesis, sample stressing and sample preparation for analysis, working on a milligram to gram scale.

PPR

The Parallel Pressure Reactors (PPR) system, developed by Symyx/Freeslate and used at Xplore,
is a pivotal tool in polyolefin polymerization research. Specifically, the PPR-48 model consists of
48 mini-reactors, grouped into six modules of eight cells each. Each cell has a 5 mL operational
volume and supports polymer yields up to 500 mg, making it ideal for small-scale, high-throughput experimentation.

Key Features of the PPR-48 Include:
Individual Cell Control: Chemical and process conditions can be individually set for each cell,
providing flexibility in experimentation.
Unified Module Settings: Temperature and total pressure values are consistent across each
module, ensuring uniform conditions for comparable results.
Online Monitoring: Real-time tracking of temperature, pressure, and monomer conversion rate to closely observe and adjust the polymerization process.

The system is equipped with advanced robotics, including two robotic arms with precision
dispensing capabilities, and operates within a triple inter-atmosphere drybox to prevent
contamination. This setup, combined with the LEA software suite, enables precise control and
efficient management of experimental parameters, making the PPR an indispensable asset for
developing new polymer materials under controlled and reproducible conditions.

GPC_landscape

The Freeslate Rapid GPC consists in a  sample preparation deck equipped with heated and stirred racks and two robotic arms for sample dissolution, combined with an oven equipped with a set of two mixed-bed Agilent PLgel 10 μm columns and a Polymer Char IR4 detector. It allows the determination of MWD parameters (Mn, Mw, Mz, PDI) based on universal PS calibration (1.25-3150 KDa) with a great sensitivity (typical sample concentrations are 0.3-1.0 mg/mL) and a  minimum analysis time (13 min), ensuring throughput and data quality.

CEF

In CEF, macromolecules are separated in a temperature gradient according to their crystallizability in a slow flow of the solvent. Equipped with a robotic needle and autosampler, allowing unattended 24/7 operations (minimum 24 samples/day), CEF allows to:

  • Determine of the CCD, by eluting sample solutions under fully customizable temperature-gradients methods
  • Quantify the soluble fraction
  • Collect compositional (-CH3/1000C) and viscometer (IV) measurements along the CCD (under temperature-gradient conditions) or for the bulk solution (under isothermal conditions)
NMR
BRUKER AVANCE III 400MHz equipped with 5mm high-temperature cryoprobe (working at -268.93°C !) and an autosampler with 60 wells (18 pre-heated wells) for 24/7 unattended operations. Operating in a temperature range 0°C – 125°C, it allows the analysis of PO materials in 20-60min acquisition time for routine 13C NMR spectra. Typical microstructural characterization are:
  • Tacticity measurement for homopolymers of α-olefin, with steric pentad/heptad distribution (or higher resolution)
  • Copolymer analysis, with quantification of comonomer amount and sequence distribution
  • Analysis of complex PO blends (multilayer materials, high impact PP, etc.) with fraction quantification, comonomer composition and tacticity measurement (where applicable)
  • Analysis of PO-based copolymers containing functional groups, with comonomer identification and quantification and tacticity measurement (where applicable)